By the Sell Your Inventory team, Surplus Solutions Group · 7 min read
Key takeaways
- Every return should go down one of five routes: restock, refurbish, return to supplier, sell in bulk, or recycle.
- Grading returns quickly is the single biggest factor in how much value you recover.
- For low-value or damaged items, processing each return often costs more than it's worth.
- Selling returns in bulk to a stock buyer clears the backlog fast and stops it building up again.
Returns are part of selling, especially online. Shoppers order two sizes and send one back, change their minds, or receive something that doesn't quite match what they expected. For many retailers, returns aren't a small side issue. They're a steady flow of stock that needs somewhere to go.
The problem is that returns are expensive to handle and easy to ignore. They end up in a cage in the corner of the warehouse, waiting for someone to have time, losing value every week. This guide sets out a simple way to decide what to do with each return, so you recover more and keep your warehouse clear.
Why customer returns cost more than you think
The refund is only the first cost. Every return also needs handling:
- Receiving and checking: someone has to open it, inspect it and decide what to do with it.
- Repacking: items often need new packaging or labels before they can be resold.
- Storage: returns waiting to be processed take up space you need for sellable stock.
- Falling value: products date and packaging gets damaged the longer they wait.
For a high-value item, that handling is worth it. For a low-cost one, it often costs more than the item is worth. That's why a clear process matters.
Your legal obligations, briefly
In the UK, customers who buy online usually have the right to cancel and return goods within 14 days of receiving them under the Consumer Contracts Regulations, even if nothing is wrong. Separately, under the Consumer Rights Act, customers can usually reject faulty goods within 30 days for a full refund. Many retailers also offer longer returns windows as a goodwill policy.
These rules decide when you have to accept returns. They don't dictate what you do with the items once they're back. This is general information, not legal advice, so check GOV.UK or a legal adviser for your own situation.
Step 1: Grade every return quickly
The sooner a return is checked, the more it's worth. A simple grading system makes decisions fast and consistent:
Grade
Condition
Usual next step
A: Like new
Unused, complete, packaging intact or lightly opened
Restock and resell at full price
B: Good
Minor marks or damaged packaging, fully working
Resell as open-box, or sell in bulk
C: Fair
Visible wear, missing parts or no box
Refurbish if worthwhile, or sell in bulk
D: Faulty
Not working or broken
Return to supplier, sell for parts, or recycle
Keep grading simple. Two or three people grading the same item should come to the same answer.
Step 2: Choose a route for each grade
1. Restock and resell
Like-new items should go straight back into sellable stock. This is where you recover the most value, so prioritise checking higher-value items first.
2. Refurbish or repack
Some items just need cleaning, a new box or a missing part. It's only worth doing if the resale price comfortably covers the time and materials.
3. Return to the supplier
Faulty items, and anything covered by a supplier returns agreement, should go back to the manufacturer or supplier for credit.
4. Sell in bulk to a stock buyer
For B and C grade stock, unsorted backlogs, or low-value items that aren't worth processing one by one, selling in bulk is often the most efficient option. A stock buyer makes one offer for the load, collects it and pays you. You can sell your customer returns to us as a one-off clearance or on a regular schedule.
5. Recycle responsibly
Items that are broken beyond repair or can't legally be resold should be recycled properly. Electricals, for example, need to be handled under WEEE rules.
When to sell returns in bulk instead of processing them
Bulk selling usually makes more sense than processing returns individually when:
- The average value per item is low.
- Your backlog is growing faster than your team can process it.
- You need the space for incoming stock, especially before peak season.
- Most returns are B or C grade rather than like new.
- You don't have the setup to resell open-box items yourself.
Many retailers do both: they restock the like-new returns and sell everything else in bulk, so nothing sits around.
How to reduce returns in the first place
You can't eliminate returns, but you can cut the avoidable ones:
- Improve product descriptions and photos so customers know exactly what they're getting.
- Add clear size guides and measurements for clothing and furniture.
- Read your return reasons. If one product keeps coming back for the same reason, fix the listing or the product.
- Package items properly to reduce damage in transit.
- Show genuine reviews so customers can set realistic expectations.
What about Amazon returns?
If you sell through Amazon FBA, returned items either go back into sellable inventory or are marked unfulfillable. Unfulfillable units keep costing storage fees until you remove them, liquidate them or have them disposed of. Our guide comparing Amazon FBA Liquidations with selling to a liquidator explains your options in detail.
Frequently asked questions
What do retailers do with customer returns?
Most retailers grade returns and send them down different routes: like-new items are restocked, faulty items go back to the supplier, and the rest is either refurbished, sold in bulk to a stock buyer or recycled.
Can I sell customer returns?
Yes. You can resell like-new returns yourself, sell open-box items at a discount, or sell returns in bulk to a stock buyer who will make one offer for the load.
Are returned items worth anything?
Usually, yes. Value depends on the category, brand and condition. Like-new returns can resell at close to full price, while B-grade and unsorted returns sell for less but are rarely worthless.
How do I stop returns piling up?
Grade returns as soon as they arrive, set clear rules for what happens to each grade, and arrange regular bulk collections for anything you won't resell yourself.
Got a returns backlog?
If returns are taking over your warehouse, we can help. Find out how we buy customer returns and open-box stock, including regular collections for retailers. If you've also got stock that's stopped selling, see our guide on how to get rid of dead stock.
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